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Commercial-in-Confidence

Report No. B1660A/017/LT
February 2000

 

BABER BRIDGE HOUNSLOW A315

STRENGTHENING AND LOAD TESTING

 

London Borough Hounslow
Environmental Services Department
Civic Centre
Lampton Road
HOUNSLOW
Middlesex TW3 4DN

CONTROLLED DOCUMENT

 

Gifford and Partners Document No:

B1660A/017/LT

Status:

Final

Copy No.

 

 

Name

Signature

Date

Prepared by:

G.P. Tilly

 

 

Checked:

P.A. Jackson

 

 

Gifford Approval:

G.P. Tilly

 

 

Client Accepted:

 

 

 

 

Revision Record

Rev.

Date

By

Summary of Changes

Chkd

Aprvd

 

 

 

 

 

 

 

 

 

 

 

 

 

London Borough Hounslow
Environmental Services Department
Civic Centre
Lampton Road
HOUNSLOW
Middlesex TW3 4DN

Gifford and Partners
Canton House
Ringwood Road
Woodlands
Southampton S040 7HT

 

 

ABSTRACT

Baber Bridge, a masonry arch carrying the A315 S across the river Crane in Hounslow, was strengthened in December 1999 by the Archtec system. The Archtec system involves insertion of grouted stainless steel reinforcement in to the arch barrel. The strengthening was designed to increase the load carrying capacity by 60 per cent and enable the bridge to carry 40 tonne vehicles. On 14 December 1999, before strengthening, the bridge was load tested using a semi-trailer having a pair of close-spaced rear axles loaded to 18 tonne. After strengthening, on 12 January 2000, the bridge was again load tested. Comparisons of the responses confirmed that the strengthening had stiffened the bridge and reduced deflections by about 20 per cent. Measurements were also made under loads of 26 tonne and 34 tonne. Correlations between calculated and measured responses were very good.

 

1. INTRODUCTION
1.1 Background
1.2 The Bridge
2. STRENGTH ASSESSMENT
2.1 Condition of the Arch Barrel
2.2 Location and Condition of Utilities
3. FINITE DISCRETE ELEMENT ANALYSIS
3.1 Background
3.2 Verification of the Method of Analysis
4. STRENGTHENING SCHEME
4.1 Analytical Mode
4.2 Disposition of Reinforcement
5. LOAD TESTING
5.1 Instrumentation
5.2 Load Test Before Strengthening
5.3 Load Test After Strengthening
6. CALCULATED RESPONSES TO LOAD
6.1 18 Tonne Load Test
6.2 26 Tonne and 34 Tonne Load Tests
6.3 Smart Anchor
7. CONCLUSIONS
7.1 Design
7.2 Load Tests
7.3 Smart Anchor
8. REFERENCES
APPENDIX A
APPENDIX B

 

INTRODUCTION

1.1    Background

The Environmental Services Department of The London Borough of Hounslow contracted Cintec International Ltd to strengthen Baber Bridge to a load carrying capacity of 40 tonne assessment live load. As part of the programme of work Gifford and Partners designed a strengthening scheme using Cintec anchors and carried out structural analyses before and after strengthening. The Transport Research Laboratory load tested the bridge, also before and after strengthening. Cintec were also asked to investigate the feasibility of strengthening the parapets to vehicle containment standard, and installing transverse tie-bars to restrain the spandrel walls. Schemes were prepared by Gifford and Partners but in the event did not proceed. The design to strengthen the parapet is outlined in Appendix A.

Baber Bridge is located on the A315, a heavily trafficked two-lane single carriageway road. The bridge crosses the River Crane near to Feltham and south-east of London Heathrow Airport.

The River Crane is normally slow moving and fairly shallow: at the time the site was inspected the depth was 0.5 to 1.0m. However, it is prone to rapid rises in level during storm conditions. The bed was fairly firm and composed of gravel and stones. There was no towpath or access beneath the bridge.

in view of the heavy traffic on the A315. Cintec was instructed to work from beneath the bridge to avoid road closures.

1.2    The Bridge

Baber Bridge is a single-span brick arch constructed circa 1798, having a span of 6.08m on the southern (downstream) side and 7.73m on the northern (upstream) side, see Figures 1 to 5. It was believed that it had been asymmetrically widened some time after original construction. On the south side there was a footpath with a raised kerb. The parapets were constructed in brick, uniform with the rest of the bridge.

The intrados and southern elevation, up to the base of the parapet, had been gunited. The gunite exhibited fine map cracking which had initiated through shrinkage when it was originally placed. There was a longitudinal crack on the intrados indicating splitting between the spandrel and barrel. This is a fairly common occurrence and is not considered to be structurally significant. On occasions transverse tie-bars and pattress plates are often fitted to restrain outward movement of the spandrels.

The exposed brickwork was soft and friable and this may have been the reason why the rest of the bridge had been gunited.

 
Figure 1 South Elevation                                    Figure 2 North Elevation

 


Figure 3 Roadway

 


Figure 4 Plan

 


Figure 5 Cross-Section

 

The thickness of the arch barrel appeared to be about 440mm as evidenced from the surface of the north side. However, the through-thickness is not necessarily the same as on the side elevation.

Utilities (gas, telephone and stormwater) were marked on drawings of the bridge but precise locations were not given.

2.    STRENGTH ASSESSMENT

The load carrying capacity had been previously assessed and found to be inadequate, using the MEXE method and the MAFEA program (Masonry Arch Finite Element Analysis). The Assessment Engineer considered the MEXE method to be the more meaningful in this instance. Bearing in mind the friable brickwork and the need for guniting, a condition factor of 0.6 was assigned. Gifford carried out further MEXE sensitivity analyses and confirmed that, with axle lift-off accounted, the strength is insufficient.

As part of the design procedure towards strengthening the bridge, it was necessary to carry out a more comprehensive structural analysis using ELFEN (Welsh for element), a discrete element program. This was also required in support of the load tests to be carried out by TRL.

2.1    Condition of the Arch Barrel

Investigative coring was carried out to provide information required for the ELFEN analyses:

  • thickness of the brick arch barrel
  • condition of the brick in the barrel
  • thickness of the gunite cover

Messrs Castle and Prior carried out the work on 25 August 1999. Four 50mm diameter cores were drilled into the intrados and the results were as follows:

  • the brick barrel is a minimum 440mm thick
  • brickwork in the northern (upstream) section of the barrel is in good condition
  • brickwork in the southern (downstream) section is in poor condition
  • thickness of the gunite varies between 35mm and 55mm, it is reinforced with steel wire mesh of 2mm diameter, and is in good condition.

The poor condition of the brickwork on the southern side of the bridge is consistent with the need to preserve and strengthen it with reinforced gunite.

2.2    Location and Condition of Utilities

A small trench was dug across the width of the bridge on the night of 13 December in order to determine the position of the utilities, and most importantly, gas and storm water pipes that could be damaged by injudicious load testing. The location of the trench is shown in Figure 6. Prior to digging, it was noted that there appeared to be a smell of gas and, as the trench was dug, the smell became stronger. This was in accordance with comments by a gas engineer who had visited the site recently and noted that there were some 120 known leaks in the environs. The gas pipe was exposed and shown to be 230mm diameter cast iron having surface rust but no serious corrosion. The storm water pipe was 500mm diameter cast iron. Locations of the pipes are shown in Figure 7.


Figure 6 Position of Investigative Trench

 

 
Figure 7 Positions of Utilities

 

3.    FINITE DISCRETE ELEMENT ANALYSIS

3.1    Background

The origins of the discrete element technique can be traced back to the late 1960s when it was developed to investigate the behaviour of jointed rock. Later improvements included the introduction of deformable behaviour and more recently work has concentrated on improved physical models and better computational efficiency. The computer program ELFEN by Rockfield Software Ltd at The University of Wales, Swansea, represents the state of the art in this technology. Gifford and Partners exclusively use ELFEN, the only industrial quality finite discrete element package in the construction industry.

The finite discrete element method is well suited to simulation of non-homogenised continua such as masonry, concrete and soil. By representing separate parts that can deform and interact with each other, highly dynamic and non-linear systems, both in two-dimension and three-dimension, can be modelled more simply at a fundamental level. Many thousands of parts can be represented each with prescribed friction/contact laws at their boundaries. The capability to evolve further parts by fracturing into separate fragments is also possible by using limiting tension non-linear material models and advanced mesh adaptivity  schemes. Efficient solvers based on explicit dynamic algorithms enable many classes of problem to be solved that would he near impossible by conventional analysis. Typical applications include.

  • Numerical simulation of masonry used for buildings and bridges under dynamic and static loads. Considerable experience has been gained in seismic, blast and ultimate static strength applications.
  • Numerical modelling of vehicle impact with experience gained in crashing of light passenger vehicles and the simulation of major vessel collision protection systems.
  • The prediction of the ultimate strength of complex reinforced concrete assemblies in bridges.

3.2    Verification of the Methods of Analysis

In view of the fact that the ELFEN structural analysis is in advance of the state-of-the art represented in current standards and other programs, it was verified against full-scale tests on Torksey Bridge and laboratory large scale model tests conducted by TRL1,2,3. Torksey Bridge was located across a drainage channel near the village of Torksey, Lincs. It had a span of 4.9m and was constructed in brick. The arch barrel was composed of three rings. The spandrels were disconnected from the barrel by wide cracks so that behaviour could be approximated to two-dimensional. In November 1996, it was tested to collapse using a transverse line load at the quarter-span3. The collapse load was 109 tonne compared with a calculated value, using ELFEN, of 108 tonne.

A full-scale model brick arch, very similar to Torksey Bridge, was constructed in the TRL laboratory. The arch barrel was composed of three rings of brick, the rings being separated by layers of sand so that they were not bonded together. This represents the commonly found fault in arch barrels of ring separation. The arch was 5m span, 1.25m rise at mid-span and 2m wide. There were no spandrels but, instead, steel containment walls, not connected to the arch barrel, enable fill to be placed and compacted in the normal way. This generated a two-dimensional structural action similar to that at Torksey. 

Loading was by a hydraulic jack positioned on a transverse beam so that a nominal line load was applied across the top of the model bridge at its quarter-point. Loading was applied in increments of 1.0 tonne. When the response became significantly non-linear, the control was changed to deflection. This enabled the load-deflection characteristics to be fully investigated and the collapse mechanism to be observed beyond maximum load.

The model bridge failed at a load of 20 tonne compared with the calculated value of 18.6 tonne.

An identical model arch was constructed in the laboratory using the same formwork and lime-based mortar. The same bricklayer was employed to ensure the same quality of construction. The model was strengthened using eight Cintec anchors positioned longitudinally in the arch ring and tangential to the curvature. The work was carried out from the top of the arch.

Loading was applied in the same way as for the unstrengthened arch. Failure occurred at 41 tonne, an increase in strength of over 100 per cent.

4.    STRENGTHENING SCHEME

4.1    Analytical Model

The bridge structure, including the brick barrel, abutments, fill and Cintec anchors, was analysed using the Archtec version of ELFEN. A two-dimensional plane strain model was written to meet the requirements of Baber Bridge and the general modelling procedures developed by Gifford for analyses of masonry structures were followed.

The masonry was represented non-homogeneously by separately modelling the brick units and mortar. The fill was modelled as a non-linear continuum. Material models were as follows:

Masonry units:

non-linear von Mises in the compressive domain

Masonry -to-mortar:

Coulomb friction

Fill:

non-linear Rankine

Cintec anchors:

non-linear von Mises

Masonry-fill-grout:

Coulomb friction

The initial and permanent stresses were calculated as construction events before the introduction of the arch barrel strengthening and live loading. The idealised structure is shown in Figure 8.


Figure 8 Idealisation of Baber Bridge

 

The longitudinal section of the bridge was based on the critical section corresponding to the most severe effects of fill depth and load distribution. The transverse distribution of live load was in accordance with BD21/97.

Structural element stiffness was calculated in the analysis using an accurate representation of the masonry components. This was equivalent to preventing direct tension from developing across any mortar joint. Development of cracks associated with different loads therefore caused structural elements to have automatically calculated stiffnesses.

Mobilisation of active and passive pressure effects in the fill were calculated directly in the analysis. The pressures develop as the barrel deforms with the fill being able to support the carriageway live loading and developed thrust lines by biaxial compression.

Material properties adopted for the analysis were as follows:

Masonry type:

brick

Mortar:

1:3 lime/sand

Characteristic strength:

2.3N/mm2

 

For Cintec anchors:

Reinforcement type:

Stainless steel Type 2 ribbed 

Characteristic strength:

490N/mm2

Grout/masonry ultimate shear strength:

1.8N/mm2

 

4.2        Disposition of Reinforcement

Archtec is a novel system of strengthening masonry arches where stainless steel reinforcing bars are inserted and grouted into the masonry. The use of stainless steel and a high performance grout ensures that there will be enhanced durability. Most importantly, the bars and grout are contained within a 'sock’, which protects the surrounding masonry from being displaced or otherwise damaged by the grouting pressure of 3 to 4 bars. During inflation, the sock deforms to fill any voids or cavities that may be present and permits sufficient ‘leakage’ of grout to develop chemical and mechanical bonding with the masonry resulting in a structural connection. The efficacy of this connection is evaluated by pull-out tests. The reinforcement is positioned in the arch barrel in a longitudinal direction and tangential to the curvature. Depending on the condition of the structure, reinforcement may also be positioned in the barrel in a transverse direction.

In consequence of the requirement to avoid closures of the heavily trafficked A315 road, the strengthening scheme was designed to be installed from beneath the arch barrel. Drilling was from scaffolding installed in the river bed and so called J-bars were fitted. A J-bar is composed of a pair of bent bars connected by a mechanical coupler. The positioning of holes drilled for J-bars is shown in Figure 9.

 
Figure 9 J-bar Detail

 

Installation of a J-bar required two 85mm diameter holes to be drilled in the relative positions shown in Figure 9 and an interconnecting slot to be chased out of the surface of the intrados, see Figure 10. The bent bars are inserted into the holes and connected by a screw coupler. When grouting has been completed, the slot is made good using material that matches the intrados, in this case gunited mortar having a characteristic dark colour.

The disposition of the J-bar strengthening scheme is shown in Figure 11. Seven stainless steel ribbed bars were installed in each of the 1/4-points of the arch. This scheme was calculated to raise the load carrying capacity of the bridge by 60 per cent.

 
Figure 10 Installation of J-Bars

 


Figure 11 The Strengthening Scheme

 

5.    LOAD TESTING

The load tests were carried out by TRL using a 12.2m (40ft) semi-trailer having a single twin-axle bogie with axles spaced 1.4m apart, as shown in Figure 12. The axles were loaded using 0.5tonne concrete blocks transferred by crane. The loading was measured using portable weigh pad, Figure 13.

 


Figure 12 Loading Arrangement for Semi-trailer


Figure 13 Weigh Pad

 

The general procedures for planning and carrying out the load tests were in accordance with the ICE Guidelines for Supplementary Load Testing (4). The load tests were carried out at night to minimise interruption to traffic and, most importantly, at a time when temperatures in the structure are stable. On many structures transient temperature effects can be very significant.

5.1    Instrumentation

Instrumentation was fitted beneath the arch, working off scaffolding. Deflection gauges were linear variable displacement transducers (LVDT’s) having a stroke of 50mm and resolution to 0.001mm. They were fixed to rigid steel stands and their moving parts attached to the structure by wires and hooks fixed to the arch with adhesive. Strain measurements were by surface-mounted vibrating wire gauges (VW gauges) having a gauge length of 140mm, range of 3000 micro strain, and resolution of 0.5 micro strain. Four of the 17 gauges were fitted with temperature measurement. The gauges were fitted to mounting plates which could be left in place in order that the gauges could be removed after the first test and replaced in the same positions for the second. Locations of the gauges are shown in Figure 14 and a photograph of gauges in location is shown in Figure 15.

When the bridge was strengthened some additional newly developed Smart anchor, was fitted. This is described in Appendix B.


Figure 14 Locations of Instrumentation

 


Figure 15 Deflection and Strain Instrumentation in Location

 

5.2    Load Test Before Strengthening

The load test before strengthening was carried out on the night of 14 December 1999.

The twin-axle was loaded to nominally 18 tonne and weighed; its actual weight was 18.775 tonne. It was then moved across the bridge in increments of 0.5m. The runs across the bridge were in Lane 1, along the centre line, and in Lane 2. A full set of deflection and strain measurements was recorded at each position.

The deflection and strain data are provided in a separate volume(6).

Results of the load test are shown as longitudinal influence lines of deflection in Figure 16. There are three influence lines related to gauges 5 and 6 located at the quarter points and gauge 4 at the centre of the arch. The maximum deflection was 0.12mm when the axle was positioned at the centre of the arch.

The first loading position was with the centre of the first of the axles vertically above the springing point of the arch and the second axle 1.4m behind. This loading produced deflections across the arch and contused the starting conditions. In order to simplify interpretation of the influence lines. deflections were normalised to zero at position zero on the span. This simplification facilitated comparisons between calculated and measured deflections. Uplift exhibited by the measured influence line for the quarter-point at 2m (LVDT 5), when the vehicle was positioned at 8m, is associated with loading by the second axle and enhanced by normalisation. In fact, all gauges returned to zero when the vehicle was completely removed.


Figure 16 Longitudinal Influence Lines Measured Before Strengthening

 


Figure 17 Longitudinal Influence Lines Measured After Strengthening

 

 

5.3    Load Test After Strengthening

The load test after strengthening was carried out on the night of 12 January 2000. The ambient temperature was around 5°C, it was rather windy and a tarpaulin was erected to protect the gauges. The runs with a loading of 18 tonne were repeated as for the test before strengthening in order to provide a like-for-like comparison of behaviour but several of the loading positions were deleted to ensure there was time to carry out three load tests.

After completion of the runs with 18 tonne, similar tests were carried out with 26 tonne (measured load 27.206 tonne) and 34 tonne (measured load 35.425 tonne). For the higher loads it was necessary to increase the rigidity of the axle suspension using specially designed steel plates and screw jacks. The higher axle loads were measured using portable weigh pads as before.

The deflection and strain data are provided in a separate volume(6).

Results of the 18 tonne load test on the strengthened arch are shown as longitudinal influence lines of deflection in Figure 17. As with the unstrengthened arch there are three influence lines related to the LVDT gauges 5 and 6 at the 1/4 points and gauge 4 at the centre of the arch. The maximum deflection was 0.10mm when the axle was at the centre of the arch.

The influence lines were similar to the unstrengthened case but were spoiled at 6.5m and 8m. When the loading was at 6.5m, readings taken for the Smart anchor caused minor disturbance of the scaffolding and the apparent step changes in deflections of LVDT’s 4, 5 and 6. Further problems occurred during the load test at 28 tonne due to the tarpaulin blowing onto LVDT’s 4 and 5 so that reliable measurements were limited to LVDT 6. In the load test at 36 tonne, LVDT 5 gave erratic and unreliable readings.

Influence lines measured by LVDT 6 at the far quarter-point, for the three loads, are given in Figure 18. Maximum deflections, at 5m, were 0.1mm, 0.15mm and 0.22mm for the three loads.

 


Figure 18 Longitudinal Influence Lines Measured After Strengthening

 

6.    CALCULATED RESPONSES TO LOAD

Using the ELFEN program, as described in Section 3, responses of the bridge were calculated for the unstrengthened and strengthened cases. These are shown as longitudinal influence lines of deflection in Figure 19 and 20.


Figure 19 Longitudinal Influence Line Calculated Before Strengthening

 


Figure 20 Longitudinal Influence Line Calculated After Strengthening

 

6.1    18 Tonne Load Test

The influence lines calculated for the 1/4 points and centre span accurately represented the behaviour and deflections measured in the loading tests. Maximum values of calculated deflection are 0.2Omm for the unstrengthened bridge and 0.18mm after strengthening. Maximum values for the different cases are summarised in Table 1.

Table 1 Summarised Deflections at 18 Tonne Load

 

Deflections, mm

Strength
Factor

Quarter-point
LVDT 5

Centre
LVDT 4

Quarter-point
LVDT 6

 

Measured

Calculated

Measured

Calculated

Measured

Calculated

 

Unstrengthened

0.06

0.08

0.12

0.20

0.10

0.15

 

Strengthened

0.03

0.07

0.10

0.18

0.09

0.12

 

Average stiffening factor:
       Measured
       Calculated

 

 

 

 

 

 



1.4
1.2

Hidden 'performance’ factor
       Unstrengthened
       Strengthened

 

 

 

 

 

 



1.5
1.8

 

The measured deflections were very low, maximum values for the different influence lines varying between 0.06mm and 0.12mm before stiffening. This is not unexpected as arches are intrinsically stiff structures. Arches are rarely load tested partly because their structural action has only recently become calculable and partly because the small deflections demand very accurate instrumentation which is not always available. In one of the few comparable studies Gifford load tested Welland Flood Arch(5),. a 7.04m span arch bridge on the A1 trunk road. When loaded by a 32 tonne truck having an 18.5 tonne back axle, deflection at centre span was 0.36mm.

In Table 1, two average ‘performance factors’ have been calculated, defined in the following sections.

Stiffening factor is the ratio of unstrengthened to strengthened deflections. It follows that if the strengthening has been effective, the reinforcing anchors will produce a measurable reduction of deflection under load, ie an increased stiffness. From the data shown in Table 1, averaged stiffening factors have been calculated from the measured and calculated deflections. The factors are 1.4 and 1.2 respectively.

Hidden ‘performance’ factor is the ratio of calculated to measured deflections. The term ‘hidden strength’ is commonly used in relation to structural actions that, for one reason or another, cannot be taken into account when assessing load carrying capacity. This hidden strength commonly causes assessed strength to be less than the true strength and likewise for performance (deflections and strains). From the data in Table 1, averaged hidden ‘performance’ factors have been calculated from responses of the unstrengthened and strengthened bridge. The factors are 1.5 and 1.8 respectively. In the case of masonry arches it is considered that some of the hidden performance is due to there being improved transverse distribution.

6.2    26 Tonne and 34 Tonne Load Tests

The calculated influence lines for the higher loads are shown in Figure 21. As for the1 8 tonne test, the calculated influence lines accurately represented the behaviour and deflections measured in the loading tests.

 


Figure 21 Longitudinal Influence Lines Calculated After Strengthening

 

Maximum deflections at the 6m quarter-point (LVDT6) are compared with measured values in Table 2.

Table 2 Summarised Deflections at 18, 26 and 34 Tonne

Nominal Load, tonne

18

26

34

Measured load, tonne

18.775

27.200

35.425

Measured deflection (LVDT6), mm

0. 10

0.15

0.22

Calculated deflection, mm

0.12

0.18

0.25

 

The designed increase in ultimate capacity of the bridge was 60 per cent. This bears a sensible relationship to the stiffening factors which indicate increases in stiffness of 20 per cent calculated and 40 per cent measured. The designed action of the anchors is to strengthen against the formation of hinges near to the 1/4-points. Increased stiffness, although a secondary issue, is a useful indication that the anchors are effective.

6.3    Smart Anchor

Measurements from the prototype Smart anchor (Appendix B) indicate that the J-bars attracted stress and acted compositely with the structure of the arch barrel. This is reassuring as it confirms that grouting of the anchor has successfully connected it to the brickwork.

7.    CONCLUSIONS

7.1    Design

  1. A scheme to strengthen the masonry parapets of Baber Bridge to P2 containment was successfully designed. Appendix A. In the event it was not implemented.
  2. Archtec strengthening was designed and installed to raise the load carrying capacity by 60 per cent. The strengthening and performance of the bridge were calculated using the ELFEN program.

 

7.2    Load Tests

  1. Supplementary load tests were carried out before strengthening using a semi-trailer having a twin-axle close spaced bogey loaded to I 8 tonne. The maximum measured vertical deflection was 0.12mm at centre span.
  2. Load tests were also carried out after strengthening. Under the 18 tonne axle load, the maximum deflection was 0.1 0mm at centre span, 20 per cent less than unstrengthened.
  3. Calculated deflections under 18, 26 and 34 tonne nominal axle loads correlated very well with measured values. The calculated values were consistently higher than measured and responses were essentially linear.
  4. Responses calculated using the ELFEN program correctly predicted the shapes of the influence lines and provided deflections that were consistently greater than the measured values. This is encouraging as it indicates a degree of conservatism in the analysis and design.
  5. Under the 18 tonne axle load, average stiffening factors were found to be 1.2 calculated and 1.4 measured. Average hidden 'performance’ factors were 1.5 unstrengthened and 1.8 strengthened.

7.3    Smart Anchor

  1. A prototype Smart anchor was installed as part of the strengthening. The load tests confirmed that it attracted stress and acted compositely with the arch barrel.

8.    REFERENCES

  1. J Page, A Guide to Repair and Strengthening Techniques for Brick and Stone Masonry Arch Bridges. TRL Contractor Report 284, Crowthorne, 1996
  2. S K Sumon and N Ricketts, Strengthening of Masonry Arch Bridges. Chapter in Arch  Bridges, PubI Thomas Telford, London, 1995
  3. J Page, Load Tests to Collapse on Two Arch Bridges at Torksey and Shinafoot. TRL research Report 159, Crowthorne, 1988
  4. The Institution of Civil Engineer, Guidelines for the Supplementary Load Testing of Bridges, PubI Thomas Telford, 1998.
  5. S Mehrkar-Asl, Load Testing of Welland Flood Arch No.: 2, Unpublished Report, 1999.
  6. Baber Bridge Hounslow A315, Strengthening and Load Testing Appendix C Test Data, 1999

 APPENDIX A

DESIGN OF PARAPET STRENGTHENING

 

In the meeting held on 18 November 1999 at Hounslow it was agreed that Gifford and Partners would investigate strengthening the parapets to vehicle containment standards. On investigation it was found that this would have required largely rebuilding them, partly in order to achieve the required high strength but also because of the geometric requirements. The P6 standard requires a height of l.5m which is well in excess of the present height. A further problem with the P6 standard was the requirement for progressively increasing strength. This aims to make the fixings stronger than the parapet and the structure supporting the parapet stronger than the fixings to ensure that failure of the parapet does not lead to major damage to the bridge. This would have required major strengthening works to the bridge itself which was not considered viable. It was therefore decided to consider strengthening to P2 standards.

A strengthening scheme was devised based on BD 52/93 requirements for in situ reinforced concrete P2 parapets. Because of the differences between existing masonry and new concrete construction, it was not possible to follow all the detailed requirements of the standard. The strengthening was, however, designed to achieve the strength specified by the standard. This was achieved by designing Cintec anchors to enable the masonry wall to act as a reinforced masonry wall. Because the wall is substantially thicker than a conventional concrete P2 parapet, it was possible to achieve the strength under reversed moments which the standard would require. without providing anchors on both faces. This was done by placing the anchors further from the tension face than normal, enabling them to resist moments in either direction. The design called for 16 mm high yield vertical ties at lm centres and for two 12mm longitudinal ties.

It was not possible to prove that the connection between the spandrel walls and the rest of the bridge was strong enough to resist the forces imposed by the design impact with the parapet. Also, the design described above assumes that the parapets are fixed at a point reasonably close below the carriageway surface, If the parapet was fixed at a lower position, more vertical anchors would be required. It was therefore necessary to design additional transverse ties to hold the parapet in place. 16mm high yield ties at 2m centres provided the required strength.

In the event, it was decided not to proceed with parapet strengthening and the design work was therefore abortive.

 

 APPENDIX B

SMART ANCHOR

 

The Baber bridge Smart Anchor was made up of two S25 stainless steel type 2 ribbed bar sections joined with a coupler as shown in Diagram 1 below. The sensors were placed on a 50mm section of the bar that had been turned to 24mm in diameter, on each bar this section started 200mm in from the non-coupled end of the bar. J-bars J122 and J112 were the two bars used to form the anchor to which the sensors were fitted.

 
Diagram 1 The ‘J’-bar Anchor on which the Sensors were Mounted

 

For the purpose of the test only one of the anchors was fitted with sensors, as this test was primarily designed to see if the anchor would respond in a real scenario, as opposed to an emphasis on the highly accurate measurement of structure movement. The position of the anchor within the bridge is shown in Diagram 2.

Sensor Positions

The positions of the sensors on the anchor are shown in Diagram 3 'Baber Bridge J-bar Anchor’. The sensors fitted are made up of four strain gauges arranged on the bar in a pattern designed to measure axial extension or compression.

 

 

 

 

Baber Bridge Test Results:

Bar J112

 

Bar J122

Length    1.09m

 

Length    1.05m

Bridge 1:- Sensor Area

 

Bridge 2:- Sensor Area

Diameter 24mm
Length     50mm
Position   200mm in from the non-
               threaded end of the bar

 

Diameter 24mm
Length     50mm
Position   200mm in from the non-
               threaded end of the bar

 

Initial Connection Test

Table 1

 

 

1st Run - Smallest Load

2nd Run - Middle Load

3rd Run - Largest Load

Raw Result

Normalised

Bridge 1

Bridge 2

Dummy

Bridge 1

Bridge 2

2153
2153

2154
2154

2152
2152

2153
2153

2154
2154

 

 

Average

2153

2154

 

1st Run    Lane 1

Table 2

 

1st Run    White Line

Table 3

Raw Result

Normalised

Raw Result

Normalised

Bridge 1

Bridge 2

Dummy

Bridge 1

Bridge 2

Bridge 1

Bridge 2

Dummy

Bridge 1

Bridge 2

2154
2153
2153

2153
2154
2153

2153
2153
2152

2153
2152
2153

2152
2153
2153

2156
2156
2156

2155
2155
2154

2153
2154
2156

2155
2154
2152

2154
2153
2150

 

 

Average

2152.67

2152.67

 

 

Average

2153.67

2152.33

 

2nd Run    Lane 1

Table 4

 

2nd Run    White Line

Table 5

Raw Result

Normalised

Raw Result

Normalised

Bridge 1

Bridge 2

Dummy

Bridge 1

Bridge 2

Bridge 1

Bridge 2

Dummy

Bridge 1

Bridge 2

3170
3140
3175

3173
3169
3142

3189
3192
3198

2133
2100
2100

2136
2129
2130

3131
3180
3172

3144
3144
3171

3171
3199
3201

2112
2133
2123

2125
2097
2122

 

 

Average

2111

2131.67

 

 

Average

2122.67

2114.67

 

3rd Run    Lane 1

Table 6

 

3rd Run    White Line

Table 7

Raw Result

Normalised

Raw Result

Normalised

Bridge 1

Bridge 2

Dummy

Bridge 1

Bridge 2

Bridge 1

Bridge 2

Dummy

Bridge 1

Bridge 2

3228
3245
3216

3223
3227
3243

3265
3241
3271

2115
2156
2097

2110
2138
2124

2153
2153
2153

2154
2155
2154

2152
2152
2152

2153
2154
2153

2154
2155
2154

 

 

Average

2122.67

2124

 

 

Average

2153

2154.33

 

Test Results Analysis

Bridge 1

Lane 1

 

Bridge 2

Lane 1

 

Average
Result

µstrain

 

 

Average
Result

µstrain

Test

2153

0

Test

2154

0

1st Run

2152.67

-10.745

1st Run

2152.67

-43.293

2nd Run

2111

-1365.787

2nd Run

2131.67

-726.491

3rd Run

2122.67

-989.574

3rd Run

2124

-975.848

 

Bridge 1

White Line

 

Bridge 2

White Line

 

Average
Result

µstrain

 

Average
Result

µstrain

Test

2153

0

Test

2154

0

1st Run

2153.67

-21.810

1st Run

2152.33

-54.360

2nd Run

2122.67

-986.574

2nd Run

2114.67

-1279.045

3rd Run

2153

10.74

3rd Run

2154

10.74

Note that these two results do not appear to be correct.

 

Conclusion

The first set of results (the Initial Connection Test) combined with some electrical resistance tests) showed that the sensors attached to the anchor had survived the process of installation. The measurements taken and the analysis performed show that the sensors have registered that the forces on the bars have changed as the load increased. This is shown by the change in the µstrain value given in the tables above. The fact that the output from the sensors has changed shows that in principle the Smart Anchor works) although more work is needed to make the readings meaningful. On this anchor the sensors installed are designed to measure axial extension or compression of the anchor. Due to the shape of the anchor and the angle at which it has been installed, the results will not give an accurate picture of what is happening to the anchor. To improve the results further sensors would be needed to give a better representation of the effect of the load on the anchor.